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High-frequency ultrasonic heat sealing machine manufacturer
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医用杜邦纸封

医用杜邦纸封

发布时间release time:2020-8-11 15:39:35

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产品简介Product

医用杜邦纸封

一、控制系统:触摸屏,PLC可编程序控制器(中德合资)。

二、气动气缸:¢160mm*60mm=1条(中外合资)。

三、电磁阀:4V430-C、DC24V=2只 (台湾品牌)。  

四、加温控制系统:温度控制器及固态继电器D24V单相40A(中外合资制造),空气断路器(施耐德)。

五、热模直线导轨: HGH20*800mm=2根《单工位》(台湾制造)。

六、上下活动治具板:400mm*650mm*25mm(铁板镀铬)。

七、上下活动直线轴承¢25mm=4只,光轴¢25mm *(530mm-600mm)=4根(台湾制造)。

八、机架尺寸部分; 900mm*600mm*1600mm 设备外壳采用304不锈钢材质。




生产范围

l 吻合器车间无菌包装,二类、三类医疗器械及药品阻菌包装。

参考和依据的标准和规范

l 安全:依照国家标准。

l 所有的电气设备和电缆必须根据国家相关标准或其他标准,适合于无菌制药洁净区域并符合工艺说明要求。

材质要求

l 设备外壳采用304不锈钢材质,机体内部材质采用日本SKD-61模具钢。

表面处理

l 设备内部钢板表面镀铬,以防对产品造成污染。

模具尺寸按需方图纸要求,材料采用7075美铝工艺的模具,做出完善的产品包装,以达到阻菌、剥离、渗透好的效果。



设备技术要求:

设备能满足透析纸、特卫强、PVC、APET、GAG,PET(PETG)等环保材料的吸塑盒与特卫强涂胶纸(医用透析纸)或医用包装材料的粘合。

透析纸用途:用于包装医疗器械进行灭菌,透析纸的好处是可以进出蒸汽,但不透水.医用透析纸;医用涂胶专用透析纸;输液器,注射器吸塑包装热合专用设备。医用透析纸,涂布层热合温度在105摄氏度左右,热合速度5-12秒,压力0.4Mpa,就可以达到每15mm剥离拉力不小于1.5N。提高了产品的品质,产品符合EN868标准.

l 在模具的有效压合面内,保障热封均匀,接触良好,平整无褶皱。

l 模具温控应保障在温差在±1℃。

l 气缸动作须上下流畅,无阻滞现象。

l 在热合过程中需保障上下模具热合平面平行。

l 配套模具采用美铝7075铝合金材质,表面做特氟龙涂层处理。

6.  售后服务

设备保修期为1年,保修期内设备电子零部件如出现质量问题均由供方负责,更换或维修,并免费更换零部件。

7.  久隆设备说明及注意事项:

型    号:JL-5000D   医疗吸塑封口机

(2)使用电源:AC220V   功率6KW。

(3)使用气源:0.8MPa  1立方空压机。

(4)控制系统:触摸屏、PLC(可编程控制器)。

(5)熔接面积:600mm×350mm。

(6)机台尺寸:900mm×600mm×1600mm。

(7)机台重量:280KG.

二、操作准备:

  (1)连接气源,使压力表批示0.3~0.8MPa,

  检查气源是否漏气。

(2)连接适当的电源,打开单相电源开关,再

 打开加热开关,使加热模开始升温到设定的温

 度,开始恒温。

(3)当加热模的气缸升到起始位置,在手动位

置时,按触摸屏上的各手动开关,既可进行手   

动操作。

 (4)模具的安装,在手动画面上,,滑台推进后

 按两个绿色按钮,手点式设计,方便对位。

三、使用说明:

(1)机器底部右下方门打开,有3组电源开关, 组为控制电路开关,第二、第三组是机器发热电源开关。

(2)只有机器底部的 组电源开关开启以后,才能打开机器正面上部面板上的电源开关,调整温度仪的设置。

(3)在“手动操作控制”运行,双手按钮的功能,可以调模、试模;

(4)在“自动操作控制”运行,滑台推入接触到微动开关,可以自动完成整个工作流程。

(5)“自动操作控制”运行按钮,当滑台推动前,请在手动状态时,将气缸升到顶部,方可自动运行,这是为了磁控开关给一个初始信号。

(6)“自动操作控制”运行里还有热模的当前实际温度显示,和本班生产产品的个数,在当班个数的后面可以看到‘清零’按钮。

(7)在“手动操作控制”运行按钮(机器侧面的有3个按钮,绿色的为双手点动按钮),在双手手动操作的情况下点击按钮,会点动下降,点动中间的红色按钮,回点动上升。

(8)热熔时间设置,热熔时间是从热模开始下降到开始上升的时间。

(9)在热模温度控制方框中,PV为当前实际温度不可以修改,SV为要设置热模需要的温度值可以修改。

(10)在手动模式下同时按下两个绿色按钮,机器可以自动启动。

(11)在自动模式下同时推入滑台,机器可以自动启动。

四、注意事项:

(1)由于机器的震动,有可能会使温度传感器的连接线变的松动,所以要定期检修一下是不是连接处有松动。

(2)在自动情况下启动机器时,必须要保障上模到达信号开关。

(3)操作员在自动的情况下手不能伸入模具底部,防止热合时压倒。


Medical DuPont paper seal


1. Control system: touch screen, PLC programmable controller (Sino-German joint venture).


2. Pneumatic cylinder: ¢160mm*60mm=1 (sino-foreign joint venture).


3. Solenoid valve: 4V430-C, DC24V=2 (Taiwan brand).


4. Heating control system: temperature controller and solid state relay D24V single-phase 40A (manufactured by Sino-foreign joint venture), air circuit breaker (Schneider).


5. Hot mold linear guide: HGH20*800mm=2 "single station" (made in Taiwan).


6. Up and down movable fixture board: 400mm*650mm*25mm (chrome plated iron plate).


7. Up and down movable linear bearings ¢25mm=4 pieces, optical axis ¢25mm *(530mm-600mm)=4 pieces (made in Taiwan).


8. Frame size part; 900mm*600mm*1600mm The equipment shell is made of 304 stainless steel.


Production range

l Stapler workshop aseptic packaging, Class II and Class III medical equipment and medicine antibacterial packaging.


Reference and basis standards and specifications

l Safety: in accordance with national standards.


l All electrical equipment and cables must be in accordance with the relevant national standards or other standards, suitable for aseptic pharmaceutical clean areas and meet the requirements of the process instructions.


Material requirements

l The casing of the equipment is made of 304 stainless steel, and the internal material of the body is made of Japanese SKD-61 die steel.


Surface treatment

l The surface of the steel plate inside the equipment is chrome-plated to prevent contamination of the product.


The size of the mold is according to the requirements of the buyer's drawing, and the material is made of 7075 Alcoa molds, and complete product packaging is made to achieve good effects of bacteria prevention, peeling and penetration.


Equipment technical requirements:


The equipment can meet the adhesion of dialysis paper, Tyvek, PVC, APET, GAG, PET (PETG) and other environmentally friendly blister boxes with Tyvek coated paper (medical dialysis paper) or medical packaging materials.


Use of dialysis paper: used for packaging medical equipment for sterilization. The advantage of dialysis paper is that it can enter and exit steam, but is impermeable. Medical dialysis paper; special dialysis paper for medical glue; infusion set, syringe blister packaging heat sealing special equipment. For medical dialysis paper, the heat sealing temperature of the coating layer is about 105 degrees Celsius, the heat sealing speed is 5-12 seconds, and the pressure is 0.4Mpa, which can achieve a peeling force of not less than 1.5N per 15mm. Improve the quality of the product, the product meets the EN868 standard.


l In the effective pressing surface of the mold, it is ensured that the heat sealing is even, the contact is good, and it is flat without wrinkles.


l Mold temperature control should ensure that the temperature difference is within ±1℃.


l The movement of the cylinder must be smooth up and down without blocking.


l During the heat sealing process, it is necessary to ensure that the heat sealing planes of the upper and lower molds are parallel.


l The matching mold is made of Alcoa 7075 aluminum alloy, and the surface is treated with Teflon coating.


6. After-sales service


The warranty period of the equipment is 1 year. During the warranty period, the supplier will be responsible for the quality problems of the electronic parts of the equipment. Replacement or repair, and free replacement of parts.


7. Jiulong equipment description and precautions:


Model number: JL-5000D medical blister sealing machine


(2) Power supply: AC220V power 6KW.


(3) Air source used: 0.8MPa 1 cubic air compressor.


(4) Control system: touch screen, PLC (programmable controller).


(5) Welding area: 600mm×350mm.


(6) Machine size: 900mm×600mm×1600mm.


(7) Machine weight: 280KG.


2. Operation preparation:


  (1) Connect the air source, make the pressure gauge indicate 0.3~0.8MPa,


  Check whether the air source is leaking.


(2) Connect an appropriate power source, turn on the single-phase power switch, and then


 Turn on the heating switch to make the heating mold start to heat up to the set temperature


 Degrees, start to keep constant temperature.


(3) When the cylinder of the heating mold rises to the starting position, in the manual position


When setting, press each manual switch on the touch screen, you can


Action operation.


 (4) Mold installation, on the manual screen, after the sliding table is advanced


 Press two green buttons, hand-point design, convenient for alignment.


3. Instructions for use:


(1) Open the bottom right door at the bottom of the machine, there are 3 groups of power switches, the group is the control circuit switch, the second and third groups are the heat-generating power switches of the machine.


(2) Only after the group power switch at the bottom of the machine is turned on, can the power switch on the upper front panel of the machine be turned on to adjust the settings of the thermometer.


(3) In the "manual operation control" operation, the function of the two-hand button can adjust the mold and try the mold;


(4) In the "automatic operation control" operation, the sliding table pushes in and touches the micro switch, which can automatically complete the entire work process.


(5) "Automatic operation control" running button, before the sliding table is pushed, please raise the cylinder to the top in manual mode to automatically run. This is for the magnetic switch to give an initial signal.


(6) There is also a display of the current actual temperature of the hot mold and the number of products produced in the shift in the "automatic operation control" operation. You can see the ‘reset’ button behind the number on the shift.


(7) In the "manual operation control" run button (there are 3 buttons on the side of the machine, the green one is the two-hand jog button), click the button in the case of manual operation with both hands, it will jog down, jog the red button in the middle , Back to move up.


(8) Hot melt time setting, the hot melt time is the time from the beginning of the decline of the hot mold to the beginning of the rise.


(9) In the thermal mold temperature control box, PV is the current actual temperature and cannot be modified, and SV is the temperature value required to set the thermal mold and can be modified.


(10) Press the two green buttons simultaneously in manual mode, the machine can start automatically.


(11) Push the sliding table in the automatic mode at the same time, the machine can start automatically.


Four, matters needing attention:


(1) Due to the vibration of the machine, the connection wire of the temperature sensor may become loose, so check whether the connection is loose on a regular basis.


(2) When starting the machine under automatic conditions, it is necessary to ensure that the upper die reaches the signal switch.


(3) The operator cannot reach into the bottom of the mold under automatic conditions to prevent overwhelming during heat sealing.

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